The Essential Uses of Tantalum Powder in Modern Industries

The Essential Uses of Tantalum Powder in Modern Industries

Tantalum, a rare and valuable metal, has found a multitude of applications across various industries due to its exceptional properties. One of the most common forms of tantalum used in industrial processes is tantalum powder. This fine powder, composed of tiny tantalum particles, plays a crucial role in numerous modern industries. From electronics to healthcare, tantalum powder has become an essential material in shaping the advancements of our society.

tantalum capacitors

Electronics Industry:

The electronics industry heavily relies on tantalum powder for the production of capacitors, which are fundamental components of electronic devices. Tantalum capacitors offer high capacitance and excellent reliability, making them indispensable in applications that require small size, high performance, and long-term stability. Tantalum powder is used to create the conductive material within these capacitors, enabling efficient energy storage and discharge. The demand for tantalum powder continues to rise as the electronics industry expands and new technologies emerge.

Aerospace and Defense:

Tantalum’s unique properties make it a sought-after material in the aerospace and defense sectors. Tantalum powder is used in the production of turbine blades, rocket nozzles, and other critical components of aircraft engines. Its high melting point, excellent corrosion resistance, and ability to withstand extreme temperatures make tantalum powder an ideal choice for these applications. Additionally, tantalum is non-reactive with bodily fluids, making it valuable for the manufacture of surgical instruments and implants used in the medical field.

Chemical Processing:

Tantalum powder finds extensive use in the chemical industry, particularly in processes involving corrosive materials. Its resistance to corrosion by acids and other aggressive chemicals makes it highly suitable for applications such as heat exchangers, reactor vessels, and tantalum pipes. Tantalum’s inertness and stability allow it to withstand harsh conditions and prevent contamination or damage to the chemicals being processed. Furthermore, tantalum’s ability to form a protective oxide layer on its surface adds an extra layer of protection against chemical reactions.

Energy Sector:

As the demand for clean and sustainable energy increases, tantalum powder plays a vital role in the production of advanced energy systems. Tantalum-based materials are employed in the fabrication of high-temperature superconductors, which have the potential to revolutionize power transmission and electrical energy storage. Additionally, tantalum powder is used in the production of electrodes for electrochemical capacitors (supercapacitors) and lithium-ion batteries, enhancing their energy storage capabilities and overall performance.

Medical Applications:

Tantalum’s biocompatibility and resistance to corrosion have made it a valuable material in the medical field. Tantalum powder is used to create implants, such as hip and knee replacements, that can withstand the harsh conditions of the human body while promoting bone growth. Its unique properties also make it suitable for dental applications, where it is used in the fabrication of dental crowns and bridges. Tantalum’s radiopacity is another advantageous characteristic, allowing for clear imaging during medical procedures.

In conclusion, tantalum powder has become an indispensable material across multiple industries, contributing to advancements in electronics, aerospace, defense, chemical processing, energy, and healthcare. Its exceptional properties, including high melting point, corrosion resistance, biocompatibility, and conductivity, have made it an ideal choice for various critical applications. As technology continues to advance, tantalum powder will likely remain a crucial component in driving innovation and shaping the future of modern industries.

 

Unlocking the Potential of Tantalum Powder: A Comprehensive Guide

Unlocking the Potential of Tantalum Powder: A Comprehensive Guide

Introduction

Tantalum powder, a unique and versatile material, holds immense potential in various industries. It is exceptional properties and wide range of applications make it a sought-after choice for advanced technologies. In this comprehensive guide, we will delve into the world of tantalum powder, exploring its characteristics, applications, and the transformative impact it has on modern industries.

Understanding Tantalum Powder

Tantalum powder is a fine, metallic substance derived from tantalum, a rare and highly corrosion-resistant element. We’ll explore its composition, physical and chemical properties, and how these properties contribute to its exceptional performance in various applications.

Applications in Electronics

Tantalum powder plays a crucial role in the electronics industry. We’ll discover how tantalum capacitors, known for their high capacitance and reliability, have become a staple in electronic devices such as smartphones, computers, and automotive electronics. We’ll also explore tantalum’s presence in thin-film resistors, semiconductors, and other electronic components.

metal additive

Tantalum Powder in Aerospace and Defense

The aerospace and defense sectors benefit greatly from tantalum powder. Its high melting point, excellent strength, and corrosion resistance make it ideal for aircraft and rocket engine components, turbine blades, and armor plating. We’ll uncover tantalum’s contribution to the advancement of these industries.

Medical and Biotechnology Applications

Tantalum powder finds extensive use in medical and biotechnology fields. We’ll examine its biocompatibility, radiopacity, and non-toxic nature, which make it suitable for implants, dental applications, and medical imaging devices. We’ll also explore tantalum’s potential in drug delivery systems and tissue engineering.

Industrial Applications and Beyond

Beyond electronics and healthcare, tantalum powder plays a crucial role in diverse industries. We’ll discover its use in chemical processing equipment, corrosion-resistant coatings, superalloys for jet engines, and even in nuclear applications. We’ll also explore tantalum’s potential in emerging fields such as energy storage and 3D printing.

Sustainability and Responsible Mining

As we unlock tantalum powder’s potential, we must also address its sourcing and environmental impact. We’ll delve into responsible mining practices, recycling efforts, and initiatives to ensure the sustainable use of tantalum resources.

Conclusion

Tantalum powder has emerged as a game-changing material with vast potential across numerous industries. Its unique combination of properties, ranging from corrosion resistance and high melting point to biocompatibility, make it a prized asset in advanced technologies. By understanding its capabilities and applications, we can harness its full potential while ensuring responsible sourcing and sustainability.

In this comprehensive guide, we’ve explored tantalum powder’s versatility and its impact on the electronics, aerospace, medical, and industrial sectors. As we continue to unlock its potential, tantalum powder will undoubtedly shape the future of technology and contribute to advancements that benefit society as a whole.

Remember to stay updated on the latest developments in tantalum powder technology, as it continues to evolve and expand its boundaries. Together, let’s embrace the potential of tantalum powder and pave the way for a brighter and more innovative future.

For more info, please visit: https://www.samaterials.com/

What is Tantalum Chloride Used For?

What is Tantalum Chloride Used For?

Tantalum chloride, also known by its chemical formula TaCl5, is a versatile compound with various applications in different industries. Tantalum itself is a rare and valuable metal known for its exceptional corrosion resistance and high melting point, and tantalum chloride is one of the primary forms in which tantalum is used. In this article, we will explore the properties and uses of tantalum chloride.

tantalum powder

Properties of Tantalum Chloride:

Tantalum chloride is a white, crystalline solid that is highly soluble in common organic solvents like ethanol and ether. It has a high boiling point and emits toxic fumes when exposed to air. Tantalum chloride is moisture sensitive and reacts with water to produce hydrochloric acid and tantalum oxide, which makes it important to handle with care.

Uses of Tantalum Chloride:

Chemical Synthesis and Catalysts:

Tantalum chloride serves as a precursor in the synthesis of various tantalum compounds. It is used to produce tantalum pentoxide (Ta2O5), which finds applications in the electronics industry as a high-k dielectric material in capacitors. Tantalum chloride is also employed as a catalyst in organic reactions, such as the Friedel-Crafts acylation and alkylation reactions, due to its Lewis acid properties.

Semiconductor Industry:

The semiconductor industry extensively utilizes tantalum chloride for the deposition of thin tantalum films. These films are crucial for the fabrication of high-performance integrated circuits and other electronic devices. Tantalum chloride, in combination with other precursors, is employed in chemical vapor deposition (CVD) and atomic layer deposition (ALD) processes to create uniform and conformal tantalum layers on semiconductor substrates.

Surface Treatment:

Tantalum chloride is used in surface treatment applications, particularly for the modification of metals. It can be employed as a corrosion inhibitor and protective coating on steel and other metals, enhancing their resistance to chemical attack and increasing their lifespan. Tantalum chloride is also utilized as a surface modifier for materials like glass, imparting unique properties such as hydrophobicity or increased adhesion.

Organic Synthesis and Pharmaceuticals:

The Lewis acid nature of tantalum chloride makes it valuable in various organic synthesis reactions. It can be used as a catalyst or reagent in processes such as hydroamination, hydroaminoalkylation, and carbonylation. Additionally, tantalum chloride is utilized in the pharmaceutical industry for the production of tantalum-based drugs and diagnostic agents. Its unique properties enable the creation of compounds with specific interactions and properties that are beneficial for medical applications.

Research and Development:

Tantalum chloride is an important tool in scientific research and development. It is used as a starting material for the synthesis of new tantalum compounds and for investigating their properties. Researchers also employ tantalum chloride in the study of various chemical reactions and as a precursor for the preparation of novel materials with desirable characteristics.

Safety Considerations:

While tantalum chloride has significant industrial applications, it is important to handle it with caution due to its hazardous nature. Tantalum chloride releases toxic fumes when exposed to air, and direct contact with the compound can cause severe burns. It should be stored and handled in a well-ventilated area, with appropriate personal protective equipment such as gloves and goggles. Proper disposal methods must be followed to prevent environmental contamination.

In conclusion, tantalum chloride plays a vital role in various industries due to its unique properties and versatility. Its applications range from chemical synthesis and catalysts to the semiconductor industry, surface treatment, organic synthesis, and pharmaceuticals.

Is Tantalum The Same As Niobium?

Is Tantalum The Same As Niobium?

What is tantalum?

Tantalum is a metal element, element symbol is Ta, its atomic number is 73, its density is 16.68g/cm, and its melting point is 2980 DEG C, which is the third most refractory metal. Pure tantalum has a blue color, and excellent ductility, and can be rolled into a very thin plate in the cold state without intermediate annealing.

tantalum

The corrosion resistance of tantalum is the same as that of glass. In the medium temperature (about 150 DEG C), only fluorine, hydrofluoric acid, sulfur trioxide, alkali, and some molten salts have an effect on tantalum. Tantalum is stable at room temperature, it will accelerate oxidation to produce Ta205 if heated to 500 DEG C.

Tantalum has a series of excellent properties such as high melting point, low vapor pressure, and cold processing performance, high chemical stability, anti-corrosion ability, constant liquid metal oxide film, has important applications in electronics, metallurgy, the chemical industry, iron and steel, hard alloy, atomic energy, superconducting technology, automotive electronics, aerospace, medical health and scientific research and other high-tech fields.
What is niobium?

What is Niobium?

Niobium is a rare high melting point metal. The melting point is 2467 degrees, the density is 8.6g/cm3, and the lattice type is body-centered cubic. The coefficient of linear expansion (0~100 C) is 7.1 x 10-6. Adding a small amount of niobium into a steel can greatly improve the strength of steel, improve the mechanical and welding properties of steel, and improve its corrosion resistance.

Niobium can be used as a capacitor and niobium-based superalloy. FS – 85 alloy is a structural material for the orbiting engine on the shuttle. C – 103 alloy can be used as a rocket nozzle material. Other niobium alloys, such as Nb – Zr, Nb – Ti, Nb – Ti – Ta, can be used as superconducting materials, and are widely used in magnetic resonance medical human images.

Niobium-based compounds and complexes can be used as catalysts to remove pollution, selective oxidation, and hydrogenation.

Is tantalum the same as niobium?

No. Tantalum and niobium are transition metals that are commonly found together in nature. They have very similar physical and chemical properties. Their properties of hardness, conductivity, and resistance to corrosion largely determine their primary uses today.
The reason for the similarity between niobium and tantalum is the size which is the result of the lanthanide contraction. Thus, the niobium and tantalum have the same size and due to the same size, tantalum and niobium have the same ionic and covalent radii.

Conclusion

Tantalum is chemically much like niobium because both have similar electronic configurations and because the radius of the tantalum ion is nearly the same as that of niobium as a result of the lanthanoid contraction. Niobium is a lustrous, gray, ductile metal with a high melting point, relatively low density, and superconductor properties. Tantalum is a dark blue-gray, dense, ductile, very hard, and easily fabricated metal. It is highly conductive to heat and electricity and renowned for its resistance to acidic corrosion.

Stanford Advanced Materials produce our tantalum products from the metal powder to the finished product. We only use the purest tantalum powder as the source material. This is how we can guarantee you a very high material purity.
We guarantee a purity of 99.95% for our sintered quality tantalum (metallic purity without Nb). The remaining portion is made up primarily of the following elements according to a chemical analysis:

Element Typical max. value
[μg/g]		 Guaranteed max. value
[μg/g]
Fe 17 50
Mo 10 50
Nb 10 100
Ni 5 50
Si 10 50
Ti 1 10
W 20 50
C 11 50
H 2 15
N 5 50
O 81 150
Cd 5 10
Hg – 1
Pb 5 10
Is Tantalum Worth More Than Gold?

Is Tantalum Worth More Than Gold?

Why is tantalum so valuable?

The most valuable of metal worth materials is not gold or platinum like you might expect, but a metal you’ve possibly never heard of: tantalum.

There’s a good reason for this.

tantalum

The rarest stable element- Tantalum

As you know, Tantalum is the rarest stable element in our entire solar system, with just one atom of tantalum for every 181 billion atoms of other elements.

Tantalum is a lithophile element with chalcophile affinities. Tantalum is almost exclusively found in complex oxide and hydroxide minerals, with the exception of the borate mineral behierite and the only known non-oxide, tantalum carbide TaC.

Common Ta minerals include tantalite (Fe,Mn)(Ta,Nb)2O6, formanite YTaO4, and mikrolithe. Tantalum is nearly always found in association with Nb. The most common host minerals for Ta in igneous rock types include pyroxene, amphibole, biotite, ilmenite, and sphene.

Excellent characteristics- Tantalum

Tantalum has a series of excellent characteristics such as a high melting point, low vapor pressure, good cold processing performance, high chemical stability, strong resistance to liquid metal and acid and alkali corrosion, and large dielectric constant of the surface oxide film, which makes it an important modern functional material.

Extremely good corrosion resistance – Tantalum

Tantalum rapidly generates a surface oxide film that closely covers its metallic substrate in almost any environment, which is extremely thin and dense, impervious to almost all media, and self-healing once damaged. Thanks to this excellent protective film, tantalum has extremely good corrosion resistance. Except for fluorine, hydrofluoric acid, acidic solutions containing fluorine ions, fuming nitric acid, and strong alkalis, tantalum is impervious to corrosion in most media.

Wide Applications – Tantalum

With its combination of specific physical and chemical properties, tantalum is an important product in many applications:

tantalum applications
Tantalum features a high degree of biocompatibility. For this reason, it is used in medical technology as a radiographic contrast agent and in the production of bone replacement material and implants.
• In the aerospace and energy industries, tantalum increases the corrosion resistance of alloys in turbine blades.
• Tantalum’s chemical corrosion and high-temperature resistance properties provide many benefits to the chemical process industry. For this reason, tantalum is used in the production of reactor coatings, heat exchangers, and pipelines
• Its ability to form an extremely thin oxide coating which provides a protection layer, makes tantalum the material of choice in the production of small, high-quality capacitors

In conclusion

We use our “unyielding” material – Tantalum, for example, tantalum foil, and tantalum powder, are used to produce heat exchangers for the equipment construction sector, charge carriers for furnace construction, implants for medical technology, and capacitor components for the electronics industry.

Preparation of Tantalum Metal Powder

Preparation of Tantalum Metal Powder

Preparation methods of tantalum

Smelting method: Tantalum and niobium ore is often accompanied by a variety of metals, and the main steps of tantalum smelting are decomposition of the concentrate, purification, and separation of tantalum and niobium to produce pure compounds of tantalum and niobium, and finally the metal.

Preparation of Tantalum

Ore decomposition can be used hydrofluoric acid decomposition method, sodium hydroxide melting method and chlorination method, etc. Separation of tantalum and niobium can use a solvent extraction method, step-by-step crystallization method, and ion exchange method.

Separation: Firstly, the tantalum-niobium iron ore concentrate is decomposed with hydrofluoric acid and sulfuric acid tantalum and niobium are dissolved in the leaching solution as fluorotantalic acid and fluoronobotic acid, while the associated elements such as iron, manganese, titanium, tungsten, and silicon are also dissolved in the leaching solution, forming a strongly acidic solution with a very complex composition.

The tantalum-niobium leach solution is extracted with methyl isobutyl ketone and extracted into the organic phase at the same time, and the organic phase is washed with a sulfuric acid solution to obtain the pure organic phase containing tantalum-niobium and the extracted residue combined, which contains trace tantalum-niobium and impurity elements, and is a strongly acidic solution, which can be recovered comprehensively.

The pure organic phase containing tantalum-niobium is back-extracted with a dilute sulfuric acid solution to obtain the organic phase containing tantalum. Niobium and a small amount of tantalum enter the aqueous phase and then the tantalum is extracted with methyl isobutyl ketone to obtain a pure niobium-containing solution.

The pure organic phase containing tantalum is then back-extracted with water to obtain a pure tantalum-containing solution. The organic phase after the reverse tantalum extraction is returned to the extraction cycle.

Pure tantalum fluoride solution or pure niobium fluoride solution reacts with potassium fluoride or potassium chloride to form potassium tantalum fluoride (K₂TaF₇) and potassium niobium fluoride (K₂NbF₇) crystals, respectively, and can also react with ammonium hydroxide to form tantalum hydroxide or niobium hydroxide precipitates. Tantalum or niobium hydroxide is calcined at 900~1000°C to produce tantalum or niobium oxide.

Preparation of tantalum.

①Tantalum metal powder can be produced by the thermal reduction of metal (sodium thermal reduction) method. The reduction of potassium fluorotantalate with sodium metal in an inert atmosphere: K2TaF7+5Na─→Ta+5NaF+2KF. The reaction is carried out in a stainless steel tank, and the reduction reaction is rapidly completed when the temperature is heated to 900℃. The tantalum powder made by this method is irregular in particle shape and fine in size, which is suitable for making tantalum capacitors.

Tantalum metal powder can also be made by electrolysis of molten salt: using the molten salt of potassium fluorotantalate, potassium fluoride, and potassium chloride mixture as the electrolyte to dissolve tantalum pentoxide (Ta2O5) in it, and electrolysis at 750℃, tantalum powder with a purity of 99.8~99.9% can be obtained.

②Tantalum metal can also be obtained by reducing Ta2O5 with carbon heat. Reduction is generally carried out in two steps: first, a certain ratio of Ta2O5 and carbon mixture in a hydrogen atmosphere at 1800 ~ 2000 ℃ to make tantalum carbide (TaC), and then TaC and Ta2O5 in a certain ratio of the mixture of vacuum reduction into tantalum metal.

Tantalum metal can also be produced by thermal decomposition or hydrogen reduction of tantalum chloride. Dense tantalum metal can be prepared by vacuum arc, electron beam, plasma beam melting, or powder metallurgy. High-purity tantalum single crystals are produced by crucible-free electron-beam regional melting.

The Ultimate Guide to Tantalum

The Ultimate Guide to Tantalum

Tantalum, a metallic element, is found mainly in tantalite and is symbiotic with niobium. Tantalum is moderately hard, ductile, and can be drawn into thin foil in the form of filaments. Its coefficient of thermal expansion is very small. Tantalum has excellent chemical properties and is extremely resistant to corrosion.

tracing tantalum

Although tantalum is highly resistant to corrosion, its corrosion resistance is due to the generation of a stable protective film of tantalum pentoxide (Ta2O5) on the surface. It does not react to hydrochloric acid or concentrated nitric acid, either under cold or hot conditions. It can be used to make evaporating vessels, etc. It can also be used as electrodes for electronic tubes, rectifiers, and electrolytic capacitors. It is also used in medical treatment to make thin sheets or threads to mend damaged tissues.

 

Chemical symbol Ta, gray metal, in the periodic table belongs to the VB group, atomic number 73, atomic weight 180.9479, body-centered cubic crystal, common chemical compound valence +5.

Tantalum was discovered by the Swedish chemist A.G. Ekeberg in 1802 and named tantalum after the Greek mythological figure Tantalus (Tantalus). 1903, the German chemist W. von Bolton prepared the first plastic metal tantalum for use as filament material. 1940, large-capacity tantalum capacitors appeared and were widely used in military communications.

In 1940, large-capacity tantalum capacitors appeared and were widely used in military communications. During the Second World War, the demand for tantalum increased dramatically, and after the 1950s, the demand for tantalum rose year by year due to its expanding applications in the capacitor, high-temperature alloy, chemical, and atomic energy industries, promoting the development of research and production of tantalum extraction processes.

The hardness of tantalum is low and correlates with the oxygen content; ordinary pure tantalum, in its annealed state, has a Vickers hardness of only 140 HV. It has a melting point of 2995°C and ranks fifth among the monomers, after carbon, tungsten, rhenium, and osmium. Tantalum is ductile and can be drawn into thin foils of the filament type. Its coefficient of thermal expansion is very small. It expands by only 6.6 parts per million per degree Celsius. In addition, it is very ductile, more so than copper.

 

Tantalum Chemical properties.

Tantalum also has excellent chemical properties and is extremely resistant to corrosion, not reacting to hydrochloric acid, concentrated nitric acid or “aqua regia” under both cold and hot conditions. However, tantalum can be corroded in hot concentrated sulfuric acid. Below 150°C, tantalum will not be corroded by concentrated sulfuric acid, but will only react above this temperature. At 250 degrees, the rate of corrosion increased to 0.116 mm per year, and at 300 degrees, the rate of corrosion was accelerated, and the surface was corroded by 1.368 mm after 1 year of immersion.

In the fuming sulfuric acid (containing 15% SO3) corrosion rate is more serious than in concentrated sulfuric acid, soaked in the solution at 130 degrees for 1 year, the surface is corroded by a thickness of 15.6 mm.

Tantalum is also corroded by phosphoric acid at high temperatures, but the reaction generally occurs at 150 degrees or more, and the surface is corroded by 20 mm when immersed in 85% phosphoric acid at 250 degrees for 1 year. In addition, tantalum can be rapidly dissolved in a mixture of hydrofluoric acid and nitric acid, and can also be dissolved in hydrofluoric acid. But tantalum is more afraid of strong bases.

In a caustic soda solution with a concentration of 40% at 110 degrees, tantalum will be dissolved rapidly, and in a potassium hydroxide solution with the same concentration, it will be dissolved rapidly for as long as 100 degrees.

Except for the above-mentioned cases, general inorganic salts generally cannot corrode tantalum below 150 degrees. Experiments have shown that at room temperature, tantalum does not react to alkaline solutions, chlorine gas, bromine water, dilute sulfuric acid, and many other agents, but only to hydrofluoric acid and hot concentrated sulfuric acid. This is a relatively rare occurrence among metals.

 

Tantalum has properties that make it very versatile. In equipment for the production of various inorganic acids, tantalum can be used as a replacement for stainless steel, with a life expectancy several dozen times longer than that of stainless steel.

In addition, in the chemical, electronic and electrical industries, tantalum can replace the tasks that used to be undertaken by the precious metal platinum, making the costs required much lower. Tantalum is manufactured into capacitors equipped into military equipment.

The United States has an exceptionally developed military industry and is the world’s largest arms exporter. Half of the world’s tantalum production is used in the production of tantalum capacitors, and the U.S. Department of Defense Logistics Agency is the largest owner of tantalum, having at one time bought out one-third of the world’s tantalum powder.

 

 

Tantalum is one of the rare metal mineral resources and is a strategic raw material indispensable for the development of the electronics industry and space technology.

 

Tantalum and niobium have similar physicochemical properties and are therefore co-occurring in minerals in nature. The classification of tantalum or niobium ore is mainly based on the content of tantalum and niobium in the mineral, which is called niobium ore when the niobium content is high and tantalum ore when the tantalum content is high.

Niobium is mainly used in the manufacture of carbon steel, super alloys, high-strength low-alloy steel, stainless steel, heat-resistant steel and alloy steel; tantalum is mainly used in the production of electronic primary devices and alloys.

Tantalum and niobium minerals are complex in form and chemical composition, which in addition to tantalum and niobium, often also contain rare earth metals, titanium, zirconium, tungsten, uranium, thorium, and tin.

The main minerals of tantalum are tantalite [(Fe, Mn)(Ta, Nb)2O6], heavy tantalite (FeTa2O6), fine crystal [(Na, Ca)Ta2O6(O, OH, F)], and black rare gold ore [(Y, Ca, Ce, U, Th)(Nb, Ta, Ti)2O6], etc. The waste residue of tin refining contains tantalum, which is also an important resource of tantalum.

 

What Products is Tantalum Powder Used in?

What Products is Tantalum Powder Used in?

Properties of Tantalum Powder

Tantalum powder is the powder state of tantalum metal. The chemical symbol Ta, a steel gray metal, belongs to the VB group in the periodic table, atomic number 73, atomic weight 180.9479, body-centered cubic crystal, common valence +5.

ta powder

Tantalum’s hardness is low and related to the amount of oxygen, ordinary pure tantalum, the annealed state of Vickers hardness is only 140HV .

It has a melting point of 2995°C and ranks fifth among the monomers, after carbon, tungsten, rhenium, and osmium. Tantalum is ductile and can be drawn into thin foils of the filament type. Its coefficient of thermal expansion is very small. It expands by only 6.6 parts per million per degree Celsius. In addition, it is very ductile, even more so than copper.

What are the types of Tantalum metal powder?

Tantalum metal powder is generally divided into nano tantalum powder, micron tantalum powder, high purity tantalum powder, spherical tantalum powder, etc.”

How to Manufacture Tantalum Powder?

“To make materials, the key is to rely on technical precipitation and accumulation.” Talking about the development process of spherical tantalum powder, Stanford Advanced Materials has been developing the technology for nearly 10 years since 2009.”

What Products is Tantalum Powder Used in?

The manager took the staff on a tour of the generation to three generations of powder-making equipment, as well as the latest dedicated powder-making machine for refractory metals, “We completed a breakthrough in the core technology of aerosolization of filamentous materials in 2015 and have been iteratively developing according to changes in the market for cutting-edge applications, from nano-powders, conventional 3D printing micron powders to the current refractory metal powders. ”

“The biggest challenge in R&D is to match with market demand, SAM focuses on high-end fields and finds cutting-edge application scenarios. We successfully docked with a U.S. military-civilian integration institute to fit their needs and customize the product.” The manager came to the product center, and we finally saw the real face of this cutting-edge material.

When we first picked up the bottle of metal powder in our hands, we immediately felt that the powder was very heavy, and when we gently shook it, we felt the powder undulate and flow with it like water – this is the special tantalum powder for 3D printing made by Stanford Advanced Materials. “Our loose packing density is very high, reaching 9.84g/cm3, which is close to 60% of the density of tantalum metal block, so although the bottle is small, it still feels very heavy in the hand. At the same time, this powder flows very well, so you will feel like water, and flows very smoothly. On the other hand, the physical property of high sphericity in the particle size range of ultra-fine powder makes the powder have better dispersion and larger specific surface area, which makes the powder more stable and excellent to use.”

“During the R&D process, we overcame two major challenges: first, to ensure high sphericity with effective particle size control; second, to solidify the process to achieve stable and efficient industrial mass production.” The manager of Stanford Advanced Materials said, “We have explored and improved our own powder-making process and developed a new generation of special models; we have verified and standardized many aspects such as raw materials, process parameters, and operating procedures.”

Factors Affecting the Quality of Capacitor Grade Tantalum Powder

Factors Affecting the Quality of Capacitor Grade Tantalum Powder

The powdered tantalum is dark gray or silver-gray, which is an important raw material for the preparation of capacitors and tantalum materials.

tantalum powder

The quality of capacitor grade tantalum powder used for manufacturing tantalum capacitor cores is mainly measured by its physical properties, chemical composition, and electrical properties.

Physical Properties

Physical properties mainly include average particle size, particle shape, fluidity and forming density. Low-pressure series products should have a small average particle size, complex grain shape, and low forming density, while high-pressure series products should have a large average particle size, simple grain shape, and high forming density. The fluidity determines whether tantalum powder can be formed by an automatic forming machine. Therefore, with the rapid increase in the production of small chip tantalum capacitors, great attention has been paid to the fluidity of tantalum powder.

Chemical Composition

The chemical composition has a direct effect on the electrical properties of tantalum powder. High impurity content, especially high content of phosphorus, boron, oxygen, carbon, potassium, sodium, and iron, will increase the leakage current and decrease the breakdown voltage of tantalum anodized film, so as to degrade the electrical properties of tantalum powder. However, the content of certain elements in tantalum powder is not as low as possible. It is found that adding certain selected elements can improve certain electrical properties of tantalum powder, and it has been proved that adding a small amount of phosphide to tantalum powder can inhibit the shrinkage of tantalum during sintering and thus increase the capacitance of tantalum powder by weight, while the breakdown voltage of tantalum powder can be increased by adding trace aluminum compounds with high dielectric strength.

Electrical properties

Electrical properties refer to the dc leakage current, breakdown voltage, and capacitance of the oxide film on the surface of tantalum anode after weighing, pressing, vacuum sintering, and anodizing of tantalum powder. All these properties are not only determined by the intrinsic characteristics of amorphous tantalum pentoxide anodized film but are also closely related to the physical properties and chemical composition of tantalum powder.

Please visit http://www.samaterials.com for more information.

How is the 3D Printing Tantalum Powder used in Biomedicine?

How is the 3D Printing Tantalum Powder used in Biomedicine?

As a new manufacturing method for the global manufacturing industry, additive manufacturing caught the attention of the public six or seven years ago. And “3D printing”, a very down-to-earth and vivid name, was coined. Metal 3D printing is widely regarded as the most promising technology. Tantalum powder is an excellent biocompatible material, which has very strong biological inertia and corrosion resistance. Stanford Advanced Materials (SAM) has begun research on the application of 3D printing of tantalum powder in biomedicines such as hip joints.

medical ortho

Tantalum has a high boiling point, excellent resistance to corrosion, low coefficient of thermal expansion, and a high coefficient of capacitance, which has been used in electronic industries. SAM’s spherical tantalum powder is a good choice for 3d printing tech as it has high purity, uniform particle size, complete surface structure, easy dispersion, large specific surface area, and high surface activity.

SAM has successfully produced a biologically inert tantalum lattice structure and can have specific and random results. These structures follow the structural rigidity of human bones and can be well combined with bone cells so that the human body can excellently accept this kind of new tissue. SAM is dedicated to providing ultra-fine tantalum powder (D50=3um, D90<10um) for bio-applications. When used for additive manufacturing and selective laser melting, this type of ultra-fine tantalum powder can always maintain structural consistency. The final surface can also be further modified. The metal properties are still very stable.

SAM has successfully produced a biologically inert tantalum lattice structure and can have specific and random results. These structures follow the structural rigidity of human bones and can be well combined with bone cells so that the human body can excellently accept this kind of new tissue. SAM is dedicated to providing ultra-fine tantalum powder for bio-applications. When used for additive manufacturing and selective laser melting, this type of ultra-fine tantalum powder can always maintain structural consistency. The final surface can also be further modified. The metal properties are still very stable.

Please visit http://www.samaterials.com for more information.